Polymers 1

Polymers 1 Department is the core of GRS production, enabling the manufacture of the innovative GRS emulsion polymers. Equipped with 4 synthesis reactors (14,000 liters each) plus a 2,500-liter pilot reactor, it is used by GRS both for production of QualiFloc series “water-in-oil” emulsion polymers and for synthesis of other solution polymers and resins.
The pilot 2,500-liter reactor, with its most advanced utilities, has proven invaluable importance in the manufacture of experimental, high-technology, synthesis products while providing the chemical insight required for industrial scale-up operations.

Polymers 1 Department provides GRS with a throughput of about 6,000 t/year.

Polymers 2

PolymerDept

Polymers 2 Department consists of two innovative synthesis reactors which can work under extreme process conditions. The first 4,500-liter ceramic reactor, is used to manufacture aggressive synthesis products under controlled conditions. This reactor, equipped with the most advanced control systems, ensures operating temperatures above 200°C and enables working under pressurized and absolute vacuum conditions. Electronic meters ensure perfect conduction of chemical reaction.
The second 14,000-liter, reactor is used to manufacture the innovative “Brine Dispersions” water-suspended polymers. This reactor, equipped with next-generation electronic control systems guarantees the synthesis of high-quality products through optimal control of process parameters.
A control room monitors the whole Department through computer-aided systems.
Polymers 2 Department’s throughput is about 2,000 t/year.

 

Reactors technical data

 

GRS-reactordesign

Reactor nameCapacity [m3]Max temperature [°C]Max pressure [Bar]materialCondenser typeElectronic controllers and recordStirring speedFilteringOther
R1101300.9INOX AISI 31670 - 120AZO 185 µm
R2151300.9INOX AISI 316Reflux and condensate recoveryT - P - ΔT70 - 120AZO 185 µm
R3151300.9INOX AISI 316T - P - ΔT70 - 120AZO 185 µm
R4151300.9INOX AISI 316T - P - ΔT70 - 120AZO 185 µm
R52.52204.0INOX AISI 316Reflux and condensate recoveryT - P - ΔTfrom 0 to 150 (inverter)AZO 185 µm4 automated feedig lines for catalyst
R652006.0GLASS LINEDReflux and condensate recoveryT - P - ΔTfrom 0 to 150 (inverter)AZO 185 µm2 automated feedig lines for catalyst
R7152006.0INOX AISI 316Reflux and condensate recoveryT - P - ΔTfrom 0 to 150 (inverter)AZO 185 µm4 automated feedig lines for catalyst

 

Fuel combustion additives

Slurries

In this department GRS is manufacturing additives for thick fuel oils and coals, which are then sold all over the world.
These additives enhance the combustion process while minimizing the environmental impact and improving the thermal efficiency.

 

The plant  consists of two rough slurry homogenisation vessels and three (steel ball) micronisation mills and has an average annual throughput of 4,500 tonnes of finished product. It is then sold in various packages or in bulk, according to the customer’s needs.